TRUE DELIVERY INTERNATIONAL AEROSPACE (TDI AERO)
Areospace Consortium
TDI AERO is a group of partner and associate companies with many capabilities in the Aerospace Industry providing over 50 years of successful business to our customers starting with making parts and components with superior milling and turning services as a contract machine shop. We specialize in in nickel-based super alloys such as Inconel 718, Waspalloy, Hastalloy, René 41, Nimonic Series and Titanium, along with all types of stainless steels and the more common commercial alloys. Primarily catering to the aircraft engine sector, our components can be found on many of the world’s commercial and military jet and helicopter engines (hot and cold side). While providing our customers with cost effective solutions and on time delivery, we have earned and maintains a reputation for excellence by providing the highest quality machined components to its customers through our commitment to quality and continuous improvement. Through the years, we have built a reputation for delivering innovative, trusted machining solutions helping our customers achieve new levels of productivity while continuing to expand our skills and services to meet emerging customer requirements.Our craftsmen who are highly experienced and quality focused, and we have the ability to increase our capacity in order to meet additional demand and requirements from our customers. Our state of the art facilities are AS9100D/ISO90010:2015 certified.
50 years of designing, engineering and manufacturing critical components for the commercial aerospace and defense markets. Originally supporting OEMs with electromagnetic indicators used in aircraft flight instrumentation systems, Hypernetics has expanded its product line to include wheel speed tachometers, permanent magnet alternators and proximity sensors. Electromagnetic indicators, wheel speed tachometers and proximity sensors can be found on many of the world’s leading general aviation and commercial aircraft manufacturer’s programs as well as other rotorcraft, unmanned aerial vehicle platforms and military programs. Our products perform optimally from environmentally controlled cabin conditions to the harshest conditions found in engine and landing gear applications. Through the years, built a reputation for delivering innovative, trusted solutions helping our customers achieve new levels of productivity while continuing to expand our product line and services to meet emerging customer requirements. plane on runway and supports OEMs, systems integrators and repair stations worldwide with products. throughout the last 50 years has earned and maintained a reputation for excellence by providing the highest quality products to its customers through our commitment to quality and continuous improvement.Providing cost effective comprehensive precision machining solutions, leveraging technology and Intellectual Property to deliver products to our customers.
Aircraft Parts & MRO
TDI AERO Replacement Aircraft Parts & MRO (Maintenance Repair and Overhaul) Business that delivers aviation aftermarket support developing a 21st Century Company Combining an extensive knowledge of the way the digital marketplace functions and with expertise in Block-Chain, AI, IoT, IomT and NFTs with extensive connections in the Aviation Industry by having well-informed partners providing quality aftermarket support to the business/corporate aircraft industry globally with a focus on South East Asia.
Aerospace OEMs
Building an extensive warehoused inventories from several licenced and vetted supply sources directly from Original Equipment Manufacturers (OEM's) in the aviation industry and specializing in the Commercial Aircraft Industry, a Multi-Billion Dollar Industry. It is expected to grow from in 2019 prior to Covid was estimated to be at $28.9B. Post Covid it is expected to grow a whopping $34.8B by 2031.
The Military MRO is expected to grow from $106B to $120B by 2030.
Network Integrity "TDI Aero Stratification System"
Utilizing technical buyers, buying spare parts, and managing MROs on part repairs ensuring warranties, shipments and 3rd party sellers, a consignment parts business. working with other parts distributors, catalogued in the Block-Chain, which ensures our parts are reliable and of the highest quality, re-certified components, Ground Support Equipment, Tooling, and Avionic Equipment for specific aircraft. New Age Aviation Hub (NAAH) with complete set of services rendered in the Aviation Industry including all types of aircraft from the smaller like Beech, Cessna, Spirit and upper end smaller jets Bombardier up to Larger Commercial Aircraft and including the Aerospace Sector.
Airframe Sheet-metal/Composite MRO and Parts support services
Nacelles
- Inlet Cowls
- Fan Cowls
- Thrust Reversers
- Exhaust Nozzles
- Core Exhaust Cones
Flight controls and other airframe surfaces
- Ailerons
- Elevators
- Spoilers
- Flaps
- Fairings
- Fillets
- Leading edges
- Engine Pylons
- Radomes
- Rudders
- Slats
- Horizontal Stabilizers
- Vertical Stabilizers
- Wing tips
- Winglets
- Flap Tracks
- Doors
- Panels
- Ducts
Accessories
- Engine system accessories
- Generators
- variable and constant speed drives
- starters
Fuselage
- fuel pumps and shut-off valves
- hydraulic lifters
- jack screws
- engine and electromechanical pumps
Lighting
- Interior Lighting
- Exterior Lighting
Interior
- Power storage and distribution
- climate control
- seating
- galleys
- audio/video systems
- cargo stowage
Harnesses
- Engine systems (harnesses, thermocouples, ignition exciters, fire detectors)
- APU Systems cables
- Avionics – COM/NAV Cables
- Electrical Power Cables
- Landing gear systems
Aircraft Interior
- Side panels and windows
- Ceiling panels and lighting
- Overhead bins
- Floor panels
- Passenger service units
Supported platforms:
Aircraft
- A318/319/320/321/A330/A340/A350
- B737CL/NG
- B727/747/757/767/777
- CRJ
- E-JET 145/170/190
- Q400
- ATR42/72
Engines
- CF34
- CF6-50/80
- CFM56-3/5/7
- PW4000
- V2500
- GE90
Landing Gear MRO and Parts support services
- Main Landing Gears LH/RH
- Nose Landing Gears
Supported Platforms:
Aircraft
B737CL/NG
B727/747/757/767/777
MD11
A318/319/320/321
A300-600/A330/A340
ATR42/72
Fokker F50/F100
EMB 120
ERJ 145
E-Jets
Military gears (C-130, KC-135, P3)
Auxiliary Power Unit (APU) MRO and Parts support services-Supported models:
- Honeywell GTCP-331 series
- Honeywell GTCP85-98D/98CK/129E
- Honeywell GTE-131 series
- Honeywell TSCP-700 series
- Pratt & Whitney Canada PW-901A/901C/980A
- APIC APS-500/1000/2000/2100/2300/3200
- Hamilton Sundstrand APS-5000
Aircraft Platforms:
- A300/300-600/A310/A380
- A318/319/320/321
- B727/747/757/767/777/787
- B737CL/NG MD80/DC10/MD11
- BAE146/AVRO RJ
- ERJ135/140/145/E-Jets
- Fokker F50
- SAAB 2000
- Dash-8
Engines MRO and Parts support services -Supported models:
- CFM56-3/3B/3C/5B
- CF6-80C2
- PW118(A)/120(A)/121/124B/125B/127
- PT6 small
Hydraulics, Pneumatics, Fuel System MRO and Parts Support services
Hydraulics components
- Actuators
- Servovalves
- Pumps IDGs and CSDs
- Electrical pumps
Pneumatics components
- Air Cycle Machines
- Air Turbine Starters
- Oxygen masks and bottles
- Wide range of Valves and regulators
- Heat exchangers
- Vacuum toilets
Fuel and oil components
- Fuel control units – FCU
- Hydro-mechanical units – HMU
- Main engine control – MEC
- Booster and main fuel pumps
- Fuel nozzles
- Wide range of Fuel and Oil components
Avionics MRO and Parts Support services
Navigation, Communication and Radars test
- Xcvrs and Antenas (Boeing, Airbus and Embraer fleets)
- EADI, EHSI and Display Units (Boeing, Embraer, Military fleets – KC-390 HPIRS, P3BR/C295)
- VHF, HF (General fleets)
- Radio Altimeter – Collins Bendix and TRT (Boeing, Embraer, Military fleets)
- Navigation and Transponders Autopilot
- Inertial Systems
- Navigation, Communication and Audio Control Panels
- EGPWS (Honeywell)
- EFIS Systems
Instruments, Controls and Recorders
- Air Data Instruments
- Gyros Shop
- Instruments and Indicators
- Air Data Computers
- Flight Data and Voice Recorders
- Controllers – Electrical and Miscellaneous
- Sensors
- Cockpit Panels
- Batteries and Chargers
- Lights and Controls
- Engine and APU Controllers – EEC, PMC
GSE, Line and Heavy maintenance Jigs and Tools OEM sale/loan solutions
- Stands
- Control surfaces replacement tools
- Engine replacement tools
- Landing Gear replacement tools
- Hoists Lifting slings
- drilling and fettling tools
- laser alignment tools
- bootstraps
- lifting cradles
- zero-stress jacking tools
- subassembly tooling
- layup moulds
- etc.
Supported platforms:
- A318/319/320/321
- B737CL/NG/MAX
Avionics/COMM/NAV Test instruments sale/loan solutions
- Full VIAVI/Aeroflex/IFR, Fujikura and Keysight Technologies portfolio
Aircraft ACMI/Charter solutions
- Aircraft lease
- Full scope of ACMI services including wet or damp leases
- AD-HOC passenger charter services globally
- 24 hour Operational Control Centre available to assist and support with any unforeseen events and AOG’s
- Seasonal offers for Tour Operators with fully customizable equipment, interior and in-flight entertainment
Fleet
- 3ea B737-800, CFM56-7B, Y189
Aviation training
- TBA
TDI Aero Products
TDI Aero Parts Supply
TDI Aero provides a full range of services, designs, manufactures, & markets high performance electromagnetic devices, supporting leading-edge & legacy business solutions for the aerospace industry for both commercial and military applications. TDI Aero are devoted to delivering innovative technology through cutting edge design & manufacturing processes. TDI Aero can address the very demanding requirements of other aircraft devices both electromagnetic and non-electromagnetic.
Electromagnetic Indicators
TDI Areo has developed a family of low power, high performance indicators for use in flight and engine instruments.
TDI Aero has available a range of electromagnetic indicators includes magnetic wheel indicators & flag failure indicators. They can be used as single units or as stacked assemblies to present either a multiple-digit or alpha-numeric display & are designed for continuous operation to 125°C. Electromagnetic indicators are ideally suited as aircraft instrument readouts.
Reliability is excellent even in direct sunlight. If power fails, readout remains visible. The only moving component is the indicator permanent magnetic rotor which is mounted on ball bearings. Designs ensure reliable performance in severe thermal shock environments.
- Magnetic Wheel Indicators
- 10 and 11 position steppers
- Symbol Indicating Indicators
- Rotary solenoid type
- Toroidal stator type
- Dial Face Annunciators
Wheel Speed Tachometers
Used in Aircraft Anti-Skid Control Systems (Other common terms : Wheel Speed Transducers, Wheel Speed Sensors) A critical component of aircraft braking systems, wheel tachometers are required to convert rotational wheel speed information into periodic voltage signals. Anti-skid control systems monitor the variation in wheel tachometer signal frequency to detect incipient skidding. TDI Aero designs and manufactures, to customer specifications, wheel tachometers to meet the challenges of high cycle life and adverse environmental requirements in both commercial and military aircraft.
- Variable Reluctance, Permanent Magnet AC Signal Generators
- Single and Dual Channel
- Size, Voltage and Signal to suit
In House Machine and Model Shop Custom Parts
TDI Aero Our machining capabilities enable fabrication of prototype, first off, and custom volume production.
Our expertise includes:
- Precision CNC and manual milling and turning
- Cylindrical and flat grinding
- Stamping and forming
Permanent Magnet Alternators
Used in Aircraft Gas Turbine Engines
TDI Aero designs and manufactures
Permanent Magnet Alternators
to meet customer envelope and performance requirements.
- Permanent Magnet
- 3 Phase
Proximity Sensors
Proximity sensors are used throughout the aircraft in applications such as landing gear position, thrust reverser position and hatch and door position. TDI Aero has designs and manufactures Proximity Sensors to meet customer envelope and performance requirements.
- Inductive
- Environmental or hermetic sealing
Engineering
TDI Aero engineering has expertise in an array of electromagnetic devices. We provide full engineering support from design inception, to prototype build and test, to manufacturing process development through to completion of qualification testing for products such as instrumentation indicators, wheel speed tachometers, proximity sensors and permanent magnet alternators. We carry out product developments from blank sheet to completion of qualification and release to production with full manufacturing documentation, tooling and fixtures. We have had customers who have lost the source of an older critical product. TDI Aero has been able to reverse-engineer the product and then manufacture a successful alternate. TDI Aero operates a Quality Management System which complies with the requirements of ISO 9001:2015 + AS9100D for the following scope of certification Design and manufacture of parts, assemblies and systems for aviation, space and defense applications, and related engineering services.
Quality Assurance
TDI Aero is committed to maintaining the highest level of customer satisfaction through continued enhancement of product excellence, quality workmanship, on time delivery, cost optimization and exceptional service. Hypernetics is accredited to the AS9100 Aerospace and Defense Quality Standard by SAI Global.
Quality Policy
TDI Aero have implemented a quality system designed to meet our customers’ expectations for product quality and delivery without exception. We are committed to our quality system with emphasis on a continual cycle of review and improvement.
Prototype and Qualification Build and Test
TDI Aero Engineering utilizes TDI Aero Manufacturing to produce both prototype and qualification test units. Engineering carries out the qualification test program using a combination of in-house test equipment (environmental and endurance test chamber, signal performance testing, electrical safety testing) and third party test laboratories (vibration, shock, sand and dust, salt fog etc.) Turning and Milling With over 50 years’ experience in turning and milling applications, we are focused on excellence in machining services.
When working with super alloys, our equipment and technology are continuously updated to ensure that the latest technology & equipment is available. we have excelled in reducing cycle times using unique machining solutions and knowledge in order to increase our customers production rates and offer competitive pricing. Our machining capabilities enable fabrication of prototype, first off, and custom volume production. We are capable of machining components as small as 1/8”, mill parts as large as 42” and turn parts as large as 33”. we regularly holds tolerances of +-.002.
TDI Aero are a full service engineering design firm providing core expertise in high performance electromagnetic sensors, alternators, movements and actuators.
Our expertise includes at one of our facilities:
Twelve (12) CNC Lathes Precision CNC and manual milling and
turning NC / CNC programming Custom fixture design and
manufacturing Custom Tools and
Fixtures CAD/CAM and
Prototyping
Manufacturing & Assembly Processing
The TDI Aero manufacturing facility has a machine shop and an assembly and test floor. Some products that we manufacture are “build to print” to customer-supplied manufacturing documentation. Our other products are TDI Aero designs that are built to manufacturing documentation supplied by TDI Aero Engineering. The machine shop and assembly floor are used to build prototype products as well as the normal production products. TDI Aero offers state of the art manufacturing assembly services. Assembly processing expertise includes:
- Microscope assembly
- Clean cabinet assembly
- Transfer molding
- Laser welding
- Laser marking
- Soldering
- Precision Interconnect
- Flexible PCB
- Miniature point to point
Production Process Development and Documentation
“Build to Print” products often require tooling, fixturing and process development that are not customer supplied.
The tooling and fixturing is designed by Hypernetics engineering and built by TDI Aero manufacturing.
The design processes carried out at TDI Aero involve electromagnetic, structural, thermal and reliability analyses to produce candidate designs to meet customer requirements.
Test equipment and fixtures required to validate the candidate are also designed by TDI Aero engineering.
Full documentation of the design configuration is produced by TDI Aero engineering.
Quality Inspection Machines and Capabilities
Optical Comparator
Our optical comparators provide high accuracy, bright, crisp, inverted images for error free quality inspection and metrology applications. Magnification error is 0.01% or less for contours and 0.15% or less for surfaces.
Image Dimension Measuring Machine
The latest addition to our arsenal is the Keyence Image Dimension Measuring Machine. This is a next generation Optical Comparator able to accurately measure complex geometry (including precise positional tolerances) within just a few seconds.
Coordinate Measurement Machine (CMM)
Our vertical coordinate measurement machine (CMM) expands our capabilities in the inspection area.The CMM increases the accuracy and speed of our inspections offering the highest quality of inspections services to our customers. Ideal for first off inspection, online or offline process control, multiple-piece automated inspection.
Machine Components for the Following Assemblies
SEAL ASSEMBLY
BEARING SUPPORT
SEAL ASSEMBLY
Materials: HAST X HONEYCOMB INCO 718 Size: (1)20.0 in 3.0 in high
machines all components for this assembly
FRONT FRAME
BEARING SUPPORT
SEAL ASSEMBLY
Materials: INCO 718, TITANIUM, ALUMINUM Size: (1)32.0in 8.0 in high
machines the actuating rings located on the outer section of this assembly
BEARING SUPPORT
BEARING SUPPORT
CONNECTOR ELEMENT
Material: 410 STAINLESS Size: (1)11.0 in 14.0 in high
machines the large outer flange for this assembly
CONNECTOR ELEMENT
SUPPORT SHROUD, STAGE 1 TURBINE
CONNECTOR ELEMENT
Material: AMS 5646 STAINLESS STEEL Size: 1.5 in long 0.65 in high
RING, INNER FAN STATOR
SUPPORT SHROUD, STAGE 1 TURBINE
SUPPORT SHROUD, STAGE 1 TURBINE
Material: T651 ALUMINUM Size : 32.0 in 5.0 in high
SUPPORT SHROUD, STAGE 1 TURBINE
SUPPORT SHROUD, STAGE 1 TURBINE
SUPPORT SHROUD, STAGE 1 TURBINE
Materials: INCO 718, WASPALLOY Size: 012.0 in 1.5 in high